ASTM A615 Grade 40 Steel Rebar

ASTM A615 Grade 40 is a low-strength reinforcing steel rebar with minimum yield strength of 40,000 psi (280 MPa). Bar sizes #3 through #11 in lengths 20ft/30ft/40ft/60ft. Standard ASTM rib pattern. Ideal for residential and light-duty applications. Mill test certificate provided.

Material Carbon Steel (Billet Steel for Reinforcement)
Grade / Standard ASTM A615 Grade 40
Diameter #3 (10mm) to #11 (36mm) Bar Size
Length 20ft / 30ft / 40ft / 60ft (6m / 9m / 12m / 18m)
Delivery Condition hot_rolled / as_rolled
Surface Treatment bare
MOQ 25 Tons (1 x 20FT FCL)
Delivery Time 20-35 Days (Production) / 10-15 Days (Stock)
Loading Port Tianjin / Shanghai / Qingdao
Equivalent Grades: ASTM A615 Grade 40 = AASHTO M31 Grade 40 = CSA G30.18 Grade 300W = GB HRB335 = BS 4449 Grade 250 = JIS SD295A
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Overview of ASTM A615 Grade 40 Steel Rebar

ASTM A615 Grade 40 is a standard low-strength reinforcing steel rebar specified under ASTM A615/A615M standard, primarily used for light-duty concrete reinforcement applications where lower structural demands exist. Grade 40 represents reinforcement bar with a minimum yield strength of 40,000 psi (280 MPa) and minimum tensile strength of 60,000 psi (420 MPa). The grade designation ‘Grade 40’ refers to the minimum yield strength in ksi (kilopounds per square inch), distinguishing it from the more commonly used Grade 60 (60 ksi yield) and higher-strength Grade 75/80 variants.

A615 Grade 40 rebar features the same standard ASTM rib pattern with transverse ribs and longitudinal ribs designed for mechanical bond with concrete as higher grades. The grade is manufactured from billet steel with controlled chemical composition meeting ASTM A615 carbon and manganese requirements. While Grade 60 has become the predominant reinforcement grade in North America, Grade 40 remains specified for residential foundation work, sidewalks, driveways, light-duty slabs, and non-structural applications where the lower yield strength is adequate and provides cost advantages. Grade 40 is also used in developing markets and regions where construction codes permit lower-strength reinforcement for specific building types.

Key Features and Manufacturing Standards

ASTM A615 Grade 40 steel rebar is produced through continuous hot rolling process from billet feedstock, with controlled cooling to achieve the specified mechanical properties. Due to the lower strength requirements compared to Grade 60, Grade 40 can be manufactured with less stringent cooling control and simpler chemical composition. The rib pattern is formed during the final rolling pass using grooved rolls, creating standardized transverse and longitudinal ribs meeting ASTM dimensional requirements for rib spacing, rib height, and rib gap identical to higher grades.

The rebar is supplied in metric bar designations from #3 (10mm) through #18 (57mm), though sizes #3 through #11 are most commonly produced in Grade 40, as larger sizes are typically specified as Grade 60 for structural applications. The most common project sizes for Grade 40 are #3 (10mm), #4 (13mm), #5 (16mm), and #6 (19mm) used in residential and light commercial work. Standard mill lengths are 20 feet (6.1m), 30 feet (9.1m), 40 feet (12.2m), and 60 feet (18.3m). Each bar is marked at intervals not exceeding 5 feet with mill identification, bar size designation, type symbol (S for A615), and grade marking (40 or single longitudinal line) for identification throughout the construction supply chain.

Main Applications of A615 Grade 40 Steel Rebar

ASTM A615 Grade 40 steel rebar is primarily used for light-duty and residential concrete reinforcement applications where structural demands are lower and building codes permit lower-strength reinforcement. Residential construction applications include residential foundation footings, foundation walls for single-family homes, basement floor slabs, garage slabs, patio slabs, sidewalk reinforcement, driveway concrete, residential retaining walls (low height), steps and stoops, and light-duty residential applications in subdivisions and housing developments.

Commercial and municipal applications include parking lot paving reinforcement, pedestrian sidewalks and walkways, plaza decks, light-duty warehouse floor slabs, commercial driveways and access roads, curb and gutter construction, median barriers, landscaping walls, non-structural partition walls, and architectural features where reinforcement is required for crack control rather than structural support. Agricultural and rural applications include barn foundations, equipment pad slabs, livestock facility floors, irrigation channel linings, farm access roads, and rural infrastructure projects. Grade 40 is also commonly used in developing markets and international regions where local building codes permit lower-grade reinforcement for residential and light commercial construction, providing cost-effective reinforcement solutions for projects with lower structural performance requirements.

Why Choose Us for ASTM A615 Grade 40 Steel Rebar

Shandong Tanglu Metal Material Co., Ltd. supplies ASTM A615 Grade 40 steel rebar manufactured to American specification standards from major Chinese steel mills with comprehensive quality control systems ensuring compliance with ASTM A615/A615M requirements. Every production lot undergoes mandatory chemical composition analysis, mechanical property testing including yield strength, tensile strength, elongation, and bend test verification, and dimensional inspection per ASTM A615/A615M latest revision, ensuring full compliance with the lower-strength grade specifications.

We offer comprehensive bar size range from #3 through #11 in standard mill lengths and custom cut-to-length, with flexible packaging configurations optimized for both 20FT FCL and 40FT FCL container loading. With monthly export capacity of 15,000 tons of A615 rebar (all grades) and established relationships with construction supply distributors, residential contractors, and rebar fabricators in over 30 countries, we support both project-specific orders and ongoing distributor inventory supply for residential and light commercial markets. Each shipment includes original mill test certificate (MTC) conforming to EN 10204 3.1 standard and meeting ASTM reporting requirements, with EN 10204 3.2 and third-party inspection (SGS, BV, ABS, DNV, LR) available for projects requiring enhanced documentation. Our Grade 40 rebar provides cost-effective reinforcement solutions for applications where lower yield strength is code-compliant and structurally adequate.

📐 Dimension & Size Table

Bar Size (US #) Diameter (mm) Weight (lb/ft) Weight (kg/m)
#3 9.5 (3/8") 0.376 0.560
#4 12.7 (1/2") 0.668 0.994
#5 15.9 (5/8") 1.043 1.552
#6 19.1 (3/4") 1.502 2.235
#7 22.2 (7/8") 2.044 3.042
#8 25.4 (1") 2.670 3.973
#9 28.7 (1-1/8") 3.400 5.060
#10 32.3 (1-1/4") 4.303 6.404
#11 35.8 (1-3/8") 5.313 7.907

* Custom sizes available upon request. Tolerances per relevant international standards.

🔬 Chemical Composition

Element Min Max Display Value Note
C - 0.28 ≤0.28 Per ASTM A615 (heat analysis)
Mn - 1.50 ≤1.50 Strengthening element
P - 0.06 ≤0.060 Heat analysis
S - 0.05 ≤0.050 Heat analysis
Si - 0.50 ≤0.50 Typical mill specification
Cu - 0.40 ≤0.40 Residual element
Cr - 0.30 ≤0.30 Residual element
Ni - 0.40 ≤0.40 Residual element
Mo - 0.08 ≤0.08 Residual element

* Chemical composition may vary by heat, thickness and specification. Please refer to the actual mill test certificate.

⚙️ Mechanical Properties

Property Value Unit Test Condition
Yield Strength (Min) ≥40,000 (≥280) psi (MPa) Per ASTM A615 Grade 40
Tensile Strength (Min) ≥60,000 (≥420) psi (MPa) Per ASTM A615 Grade 40
Tensile/Yield Ratio ≥1.50 - Strain hardening capacity
Elongation (#3-#6) ≥12 % Gauge length 8 inches (203mm)
Elongation (#7-#11) ≥11 % Gauge length 8 inches
Bend Test (#3-#8) 180° deg Pin diameter d=3.5×bar diameter (#3-#8)
Bend Test (#9-#11) 180° deg Pin diameter d=5×bar diameter (#9-#11)
Weight Tolerance ± 6 % Per ASTM A615 dimensional requirements

* Values shown are minimum requirements unless otherwise stated.

📦 Commercial Information

Packaging Standard seaworthy export packing for A615 Grade 40 rebar. Straight bars bundled with steel strapping (3-5 wraps per bundle), typical bundle weight 1.5-3 metric tons depending on bar size. Each bundle tagged with heat number, ASTM grade designation (A615 Gr40), bar size (#3 to #11), length, and mill identification. Bundles loaded with hexagonal pattern for maximum container utilization. Custom bundle weight from 1.0 to 5 metric tons available to match construction site lifting equipment capacity. All bundles meet ASTM marking requirements with bar marks visible at intervals not exceeding 5 feet, including single longitudinal line or '40' grade identification.
Payment Terms T/T (Telegraphic Transfer),L/C (Letter of Credit),D/P (Documents against Payment),Western Union,PayPal
Price Term FOB,CFR,CIF,EXW
Supply Capacity 15,000 Tons/Month (ASTM A615 Rebar All Grades)
Loading Port Tianjin / Shanghai / Qingdao

Why Choose Our ASTM A615 Grade 40 Steel Rebar?

ASTM Compliant Mill Certified

ASTM A615 Grade 40 rebar supplied with original mill test certificate EN 10204 3.1/3.2 meeting ASTM reporting requirements, including chemical analysis, yield/tensile/elongation/bend test results, weight per foot verification, and complete heat number traceability per ASTM A615 standard.

📐

Complete Residential Bar Size Range

Bar size range from #3 (3/8 inch) through #11 (1-3/8 inch) covering all standard ASTM A615 Grade 40 designations for residential and light commercial applications. Standard lengths 20ft, 30ft, 40ft, and 60ft available, with cut-to-length service for project-specific requirements.

ASTM Standard Rib Pattern

Standard ASTM rib pattern with transverse and longitudinal ribs designed for optimal concrete bond, meeting all ASTM A615 dimensional requirements for rib spacing, rib height, and rib gap identical to higher grades. Bars marked with grade 40 identification (single line or '40' marking) at intervals not exceeding 5 feet.

💬

Cost-Effective Reinforcement Solution

Grade 40 provides economical reinforcement option for light-duty applications where lower yield strength is code-compliant. Ideal for residential contractors, housing developers, and projects where structural demands permit lower-grade reinforcement with material cost savings.

🚢

Stable Export Supply

Monthly export capacity 15,000 tons with established shipping logistics to international ports. 20FT FCL loads typically 25-27 tons, 40FT FCL loads 27-29 tons of rebar with optimized hexagonal bundle arrangement. Suitable for residential construction supply distributors and light commercial contractors.

🏭 Applications of ASTM A615 Grade 40 Steel Rebar

ASTM A615 Grade 40 steel rebar is primarily used for light-duty and residential concrete reinforcement applications where structural demands are lower and building codes permit lower-strength reinforcement. Residential construction applications include residential foundation footings, foundation walls for single-family homes, basement floor slabs, garage slabs, patio slabs, sidewalk reinforcement, driveway concrete, residential retaining walls (low height), steps and stoops, and light-duty residential applications in subdivisions and housing developments. Commercial and municipal applications include parking lot paving reinforcement, pedestrian sidewalks and walkways, plaza decks, light-duty warehouse floor slabs, commercial driveways and access roads, curb and gutter construction, median barriers, landscaping walls, non-structural partition walls, and architectural features where reinforcement is required for crack control rather than structural support. Agricultural applications include barn foundations, equipment pad slabs, livestock facility floors, irrigation channel linings, farm access roads, and rural infrastructure projects. Grade 40 is commonly used in developing markets and international regions where local building codes permit lower-grade reinforcement for residential and light commercial construction, providing cost-effective reinforcement solutions.

🏗️ Construction & Structure 🚂 Railway & Transportation

📋 Quality & Certification

Our Certifications

  • ✅ ISO 9001:2015
  • ✅ CE Marking
  • ✅ ABS
  • ✅ DNV GL
  • ✅ Lloyd's Register (LR)
  • ✅ Bureau Veritas (BV)
  • ✅ SGS Certified
  • ✅ NK
  • ✅ RINA

Mill Certificate Type

  • 📋 EN 10204 3.1
  • 📋 EN 10204 3.2
  • 📋 Original Mill Certificate
  • 📋 Third Party Inspection Available
  • 📋 Certificate of Origin

❓ Frequently Asked Questions

What is ASTM A615 Grade 40 steel rebar?

ASTM A615 Grade 40 is a low-strength reinforcing steel rebar specified under ASTM A615/A615M standard, primarily used for light-duty concrete reinforcement applications. The grade designation 'Grade 40' refers to the minimum yield strength of 40,000 psi (280 MPa), with minimum tensile strength of 60,000 psi (420 MPa) and minimum elongation of 12% for #3-#6 bars. The rebar features the same standard ASTM rib pattern as higher grades and is typically used in residential foundations, sidewalks, driveways, light-duty slabs, and applications where lower structural demands exist and building codes permit lower-strength reinforcement.

What is the difference between ASTM A615 Grade 40 and Grade 60?

The primary difference is yield strength: Grade 40 has minimum yield strength of 40,000 psi (280 MPa) while Grade 60 has 60,000 psi (420 MPa) - making Grade 60 50% stronger. Grade 40 has minimum tensile strength of 60,000 psi versus 90,000 psi for Grade 60. Grade 40 offers higher ductility with minimum elongation of 12% (#3-#6) compared to 9% for Grade 60. Grade 60 has become the standard reinforcement for most structural applications in North America, while Grade 40 is now primarily used for residential and light-duty applications where codes permit lower strength. Grade 40 may offer cost advantages for non-critical applications, but Grade 60 is required for most commercial, infrastructure, and high-load structural projects per modern building codes.

Where can ASTM A615 Grade 40 rebar be used?

ASTM A615 Grade 40 is suitable for light-duty and residential applications including: residential foundation footings and walls, basement slabs, garage floor slabs, residential driveways and patios, sidewalks and walkways, low-height retaining walls (typically under 4 feet), curbs and gutters, landscaping features, non-structural partition walls, and residential steps. It is also used in parking lot paving, light commercial floor slabs, agricultural buildings, and developing markets where codes permit lower-grade reinforcement. However, Grade 40 is NOT recommended for: structural beams and columns, high-rise construction, bridge structures, highway pavements, heavy industrial slabs, seismic-resistant construction, or any application where building codes specifically require Grade 60 or higher. Always verify with local building codes and structural engineer specifications before specifying Grade 40.

What sizes are available for A615 Grade 40 rebar?

ASTM A615 Grade 40 rebar is typically available in bar sizes #3 (3/8 inch / 9.5mm) through #11 (1-3/8 inch / 35.8mm). The most commonly produced and stocked sizes for Grade 40 are #3, #4 (1/2 inch), #5 (5/8 inch), and #6 (3/4 inch), which are the standard sizes for residential and light commercial applications. Sizes #7 through #11 are available in Grade 40 but less common, as larger bars are typically specified as Grade 60 for structural applications. Standard lengths are 20 feet (6.1m), 30 feet (9.1m), 40 feet (12.2m), and 60 feet (18.3m). Each bar is marked with mill identification, bar size, type symbol (S), and grade marking (40 or single longitudinal line) at intervals not exceeding 5 feet.

Is ASTM A615 Grade 40 weldable?

ASTM A615 Grade 40 has no restrictions on chemical composition for weldability, similar to A615 Grade 60. While welding is physically possible, A615 (both Grade 40 and 60) is designed primarily for non-welded mechanical splicing and lap splice connections. The carbon content can vary up to 0.28% maximum (heat analysis), and carbon equivalent is not controlled, meaning weldability can vary between heats and may result in brittle welds or heat-affected zones. For applications requiring welding of reinforcement (such as welded wire reinforcement splices, tack welding of rebar cages, or seismic moment frame connections), ASTM A706 Grade 60 should be specified instead. A706 has controlled chemistry with restricted carbon equivalent (Ceq ≤0.55%) specifically designed for welding applications and provides consistent weld quality and ductility.

What is the cost difference between Grade 40 and Grade 60 rebar?

Grade 40 rebar typically costs 3-8% less than Grade 60 rebar on a per-ton basis, though the price differential has narrowed over time as Grade 60 has become the dominant standard. The cost savings come from simpler manufacturing requirements and lower raw material costs. However, the actual project cost difference may be minimal because: (1) Grade 60's higher strength often allows reduced bar quantity or smaller bar sizes in design, potentially offsetting the higher material cost, (2) Many fabricators stock primarily Grade 60, so Grade 40 may have longer lead times or minimum order requirements, (3) Engineering and specification costs may increase if switching from standard Grade 60 to less-common Grade 40. For light-duty residential applications where Grade 40 is code-compliant and commonly stocked locally, cost savings can be realized. For structural applications, Grade 60 is almost always more economical when total project costs are considered.

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ASTM A615 Grade 40 Steel Rebar

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